Battery Analytics
ENERGSOFT
FAQ
Blog
Demo
Problem
Mission
Solution
Knowledge-Management
Battery Cell Analysis
EIS modeling
Data Science
Prescriptive Analytics
Data Visualizations
Battery Manufacturer R&D
Parameters
Lab Visit
TEAM
JOBS
Glossary
Tutorials
Investors
Secondary Life
Trustworthy AI
Energsoft AI Portal
中文
Battery Analytics
ENERGSOFT
FAQ
Blog
Demo
Problem
Mission
Solution
Knowledge-Management
Battery Cell Analysis
EIS modeling
Data Science
Prescriptive Analytics
Data Visualizations
Battery Manufacturer R&D
Parameters
Lab Visit
TEAM
JOBS
Glossary
Tutorials
Investors
Secondary Life
Trustworthy AI
Energsoft AI Portal
中文
More
  • ENERGSOFT
  • FAQ
  • Blog
  • Demo
  • Problem
  • Mission
  • Solution
  • Knowledge-Management
  • Battery Cell Analysis
  • EIS modeling
  • Data Science
  • Prescriptive Analytics
  • Data Visualizations
  • Battery Manufacturer R&D
  • Parameters
  • Lab Visit
  • TEAM
  • JOBS
  • Glossary
  • Tutorials
  • Investors
  • Secondary Life
  • Trustworthy AI
  • Energsoft AI Portal
  • 中文
  • Sign In
  • Create Account

  • My Account
  • Signed in as:

  • filler@godaddy.com


  • My Account
  • Sign out


Signed in as:

filler@godaddy.com

  • ENERGSOFT
  • FAQ
  • Blog
  • Demo
  • Problem
  • Mission
  • Solution
  • Knowledge-Management
  • Battery Cell Analysis
  • EIS modeling
  • Data Science
  • Prescriptive Analytics
  • Data Visualizations
  • Battery Manufacturer R&D
  • Parameters
  • Lab Visit
  • TEAM
  • JOBS
  • Glossary
  • Tutorials
  • Investors
  • Secondary Life
  • Trustworthy AI
  • Energsoft AI Portal
  • 中文

Account

  • My Account
  • Sign out

  • Sign In
  • My Account
EV battery performance analysis
Energy storage and battery cost of a field failure

Cost of failure is humongous

🚗 Tier-1 suppliers have shifted their R&D and testing focus to automotive batteries, leaving mid-market innovators struggling to keep pace.

🔋 The sale and use of modern batteries demand continuous testing and analysis to track performance, safety, and degradation.

💾 Teams now face terabytes of new data every day 

Find out more

Battery Analytics For Automotive Applications and VTOLs battery cells

⚡ The global shift to electrification is accelerating fast.
Automotive OEMs and suppliers of battery packs, cells, and components face unprecedented pressure to launch more products in less time than ever before.

⚠️ As data volume grows, visibility shrinks — turning valuable battery data into a bottleneck instead of a competitive advantage.

🚘 Consumers now expect longer range, faster charging, and flawless reliability—while the industry struggles with limited engineering talent and tight budgets.

📈 The result? Compressed timelines, rising complexity, and zero margin for error in getting new battery products to market.

Find out more

Mind-boggling growth opportunity for Battery Life Cycle Management

🔋 “Batteries are the bottleneck of the clean energy transition,” as energy leaders often note. They’re the key to replacing fossil fuels at scale.

⚡ Yet much of the world still relies on decades-old lithium-ion technology—first developed over 50 years ago and commercialized by Sony nearly 30 years ago—to power EVs, phones, laptops, and grid storage.

🏅 The pioneers behind lithium-ion even earned the Nobel Prize in Chemistry, but innovation since then has been mostly incremental.

📉 Now, the landscape is shifting fast. Battery prices have dropped 87% in the past decade, and billions in new capital are flowing into next-generation chemistries and post-lithium solutions.

💰 The lithium-ion market alone is worth ~$30 B today and is projected to quadruple in the next decade—fueling an arms race for safer, denser, and faster-charging batteries.

Find out more

Case Study: What problem is this solving for you?

🔋 Our company runs extensive battery cycling and field telemetry tests—charging and discharging cells for months at a time, generating massive amounts of data.
Each battery includes sensors and electronics that log data every minute, creating millions of data points over a single test cycle.

📊 We use this data to evaluate performance, safety, and product lifecycle, but our homegrown tools couldn’t scale across global test sites.
We needed a standardized analytics platform to collect, harmonize, and analyze results securely—without building a software team from scratch.

⚙️ Energsoft delivered exactly that—a flexible, compliant analytics platform built to our requirements.
It enables data-driven decisions, faster insights, and secure collaboration across teams and partners.

💡 “Everyone wants to move off Excel. We needed a database, prediction, and fault-analytics tool that gives answers faster.
Energsoft provided that—and at a fraction of the cost of Voltaiq, with far greater customization. Their support team is responsive, knowledgeable, and resolves issues quickly.”

Battery Analytics Challenges

Battery Analytics Challenges

Batteries are complicated how?

Power of data and analytics

Opportunities batteries will bring

Batteries are like organisms

 ⚡ To truly understand batteries, you must understand their data.
Every insight starts with knowing how they’re built, how they operate, and how they perform—across thousands of cycles and countless variables. 

Batteries are like organisms

Opportunities batteries will bring

Batteries are like organisms

 🔬 With every charge and discharge, billions of lithium ions move like a heartbeat between cathode and anode. This delicate balance defines a battery’s life, safety, and performance. 

Opportunities batteries will bring

Opportunities batteries will bring

Opportunities batteries will bring

 🧩 Battery complexity keeps multiplying. Even within lithium-ion technology, there’s endless variation—form factors, chemistries, and internal designs evolve constantly.
OEMs are phasing out cobalt, adding silicon anodes, and racing toward safer, denser, faster-charging cells. 

Batteries can blow up

Big battery packs are a whole new flavor of complicated

Opportunities batteries will bring

 🌍 As electrification accelerates, companies across industries now depend on batteries—but choosing the right technology is harder than ever. New tools are essential to make sense of the data, extract value, and avoid billion-dollar mistakes like recalls and safety failures. 

Continuous and constant change

Big battery packs are a whole new flavor of complicated

Big battery packs are a whole new flavor of complicated

⏱️ In a world of tight launch timelines and limited engineering talent, smart battery analytics isn’t optional—it’s survival

 💡 Energsoft gives you the data superpowers to do just that — spotting issues before they spark, and turning complexity into control. 

Big battery packs are a whole new flavor of complicated

Big battery packs are a whole new flavor of complicated

Big battery packs are a whole new flavor of complicated

🔥 When batteries go wrong, they don’t whisper — they explode. A single recall can cost billions, torch reputations, and make headlines for all the wrong reasons. ⚙️ Getting batteries right from day one isn’t easy. Timelines are tight, engineers are scarce, and every chemistry tweak adds another layer of complexity.



Factory OKR analytics

Field failure is 15 times more in Tesla, Boeing, and Samsung

Common battery cell operating window problems

 ⚡ The energy world is flipping the switch.
Renewables are rising, consumers are becoming producers, and millions of EVs now plug in instead of fuel up.
The grid has evolved — electricity flows both ways, creating a new frontier at the edge of the grid, where utilities, devices, and data collide.


🔍 This transformation brings complexity.
Every link in the value chain — from cell suppliers to recyclers — needs traceability, testing, and trust. To stay ahead, you must master supplier qualification, electrical characterization, and environmental analysis — yet no universal standard exists for battery state of health or remaining value.


🤔 Key questions every battery leader faces:

  • Which supplier can I truly trust?
  • How can I detect defects before they cause safety risks?
  • Can my operation strategy extend battery life instead of shortening it?
  • What’s the smartest way to test, tear down, and qualify new chemistries?

Here are the important reliability services that we would suggest

  1. Bench-marking of battery cell quality and design
  2. Evaluation of battery management systems
  3. Battery life prediction
  4. Battery pack thermal solution and housing consultation
  5. Test plan development
  6. Design review and component selection 
  7. Battery failure analysis, root cause identification and recommendation
  8. Battery performance tests and a wide range of abuse condition
  9. Battery state of health 
  10. Remaining battery value

Find out - request a demo

New types & chemistries challenged with decreasing prices

Common Chemistry

 🔋 Battery storage is the backbone of the energy transition — powering electric mobility and stabilizing renewable grids.

⚡ Lithium-ion dominates 95–99% of deployments, driven by rapid cost declines and strong performance.
NMC (Nickel-Manganese-Cobalt) batteries from brands like LG and Samsung lead in energy density and power, while Tesla’s NCA chemistry offers similar advantages.

📉 Costs have fallen 10× over the past decade, making large-scale Li-ion systems viable for both power and energy applications.
Meanwhile, LiFePO₄ (LFP) batteries continue to gain ground — improving in energy density and cost, and now competing across both short- and long-duration use cases.

Learn More

 

⚗️ Next-generation chemistries such as Li–S, Li–O, and Mg-ion promise a major leap in energy density and charging speed — crucial for mobility applications.

🧱 Switching from liquid to solid electrolytes could further boost performance while reducing thermal runaway and fire risks, addressing one of today’s biggest battery safety challenges.

Find out more

Common lithium-ion cell operating window problems

Scarcity of Resources

Narrow Operating Windows

Narrow Operating Windows

Energsoft Laboratory

Scarcity of expertise and resources. Lack of battery quality control, application integration issues, and proper storage procedures will push batteries outside the operating window.

Narrow Operating Windows

Narrow Operating Windows

Narrow Operating Windows

Energsoft and Tesla Goals

Narrow operating windows must be respected throughout the battery life cycle: manufacturing, application integration, battery storage, warehousing, transportation, and use. But the biggest issue is evaluations

Thermal runaway

Narrow Operating Windows

Breakdown of Electrolyte

Energsoft Laboratory for Clean Environment

Big Data can be used to prevent cells operating window problems that could consist of thermal runaway issue with death and lawsuits, cathode active material breakdown oxygen release and ignition. 

Breakdown of Electrolyte

Solid Electrolyte Interface

Breakdown of Electrolyte

Electrification in Transportation

 Another possible problem venting, exothermic breakdown of electrolyte, the release of flammable gases, pressure and temperature increases, and separator melts.  

Solid Electrolyte Interface

Solid Electrolyte Interface

Solid Electrolyte Interface

Battery Pack Improvements

 Breakdown of solid electrolyte interface (SEI)  Layer and Temperature rise. Lithium plating during charging, capacity loss overheating.  Cascading failure occurs in the battery module without an aluminum heat sink.

Breakdown Short Circuit

Solid Electrolyte Interface

Solid Electrolyte Interface

Software Analytics Dashboards

Copper anode current collector dissolves cathode breakdown short circuit. Lithium plating during charging. Copper particulate contamination on battery electrode is a rare case too.

$M Losses Samsung 5000, Swagway 200, Sony 400, Boeing 600

Shanghai parking lot fire

Tesla Model S Spontaneously on Fire in Los Angeles 

Exploding Phone Batteries from Samnsung

Battery explosions in the Galaxy Note 7

Samsung recall in 2016

Boeing 787 Dreamliner battery problems

 The FAA is worried rechargeable lithium batteries may trigger catastrophic fires in the cargo holds of passenger jets. Safety analysts warn this kind of fire could take down a plane   https://en.wikipedia.org/wiki/Boeing_787_Dreamliner_battery_problems 

E-Bike Battery Burning

 🔋 As lithium-ion technology evolves, its use — and risk — continue to grow.
Higher energy density and wider adoption demand precise testing, modeling, and monitoring to predict electrochemical, thermal, and mechanical behavior.

⚙️ Ensuring safety now requires data-driven collaboration across R&D, manufacturing, and regulation — uniting engineers, scientists, and policymakers to prevent failures before they happen.

📊 With deeper insight and stronger standards, the industry can move faster without compromising safety, performance, or trust.

The proper handling of primary batteries

 

⚡ Battery Safety Basics

  1. Insert batteries correctly — never reverse polarity.
  2. Keep away from metal objects; avoid short circuits.
  3. Don’t recharge non-rechargeable batteries.
  4. Use matching brands and types only.
  5. Replace weak batteries promptly.
  6. Keep away from heat, fire, and water.
  7. Don’t solder, crush, or open batteries.
  8. Store in a cool, dry place; insulate terminals for disposal.
  9. Keep out of reach of children and pets.
  10. If leakage occurs, rinse with water and seek medical help.
  11. Turn off unused devices and remove batteries during long storage.
  12. Buy genuine batteries — avoid fakes or damaged cells.

Anatomy of Cell Failure

Anatomy of Cell Failure

Battery Industry Problems

 🔬 Energsoft stays at the forefront of global battery R&D, tracking the most promising materials, chemistries, and cell innovations shaping the future of energy storage.

⚠️ Safety risks emerge when batteries are abused, misused, or pushed beyond design limits.
Excess heat or gas buildup can trigger thermal runaway—a rapid, uncontrolled energy release with serious consequences.

📊 This report covers the core principles of battery safety and abuse tolerance, including:

  • Materials and cell design
  • Manufacturing and system validation
  • Real-world applications and failure analysis

💡 Each lesson reinforces a single truth: smart design and rigorous data analytics are key to safer, more reliable batteries.

Learn More

As battery technology advances, data becomes the key to control.
By adopting Energsoft’s analytics platform, companies can turn their battery engineering departments into true strategic assets.

📊 Lifecycle analytics track every cell from production to end-of-life — delivering full traceability, performance insight, and a complete digital history for each battery.

⚙️ The result: smarter decisions, safer systems, and faster innovation.

Find out more

© All Rights Reserved Energsoft Inc.

E: sales@energsoft.com P: +1 425 246 1675

  • ENERGSOFT
  • FAQ
  • Blog
  • Demo
  • Problem
  • Mission
  • Solution
  • Knowledge-Management
  • Terms
  • EIS modeling
  • Data Science
  • Prescriptive Analytics
  • Data Visualizations
  • Battery Manufacturer R&D
  • Parameters
  • Lab Visit
  • PRIVACY
  • TEAM
  • JOBS
  • Tutorials
  • Investors
  • Glossary
  • Secondary Life
  • Trustworthy AI
  • Energsoft AI Portal

Energsoft Cookie Policy

Energsoft website uses cookies. By continuing to use this site, you accept our use of cookies.

Accept & Close